NT-based REAL TIME GAUGING SYSTEM                                                     
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It is basically used with gauging system provided by Spradecom Electro Controls on Gauge master system.

Gauge Summary

 

Gauge Summary

 

 

 

 

 

Our software provides a list of Gauge names with their respective Set point, Actual measured value, Arithmetic Mean and Standard deviation. The list of Gauges displayed in the window is defined in the Selected Recipe's User view.

Big Reading

 

Big Reading

 

 

 

 

 

Software will display a list of Gauges that are defined in the Recipe's user view. Out of this list only one gauge reading can be seen at a time. The selected Gauge's Set point and process value is displayed in very large numbers in the selected window. The current process value is displayed in colors green, yellow or red depending on the Gauges current Alarm or Warning status. A Red number indicates an alarm limit violation, a Yellow number indicates a warning limit violation, and a Green number is displayed when no limits are exceeded. Above the BIG Numbers is the Gauge name, Set point (StPt), Current measured value (Curr), Mean and Standard deviation. and if the Gauge is Tared then the Correction value will be displayed in RED.

Trend Graph

 

On the right hand side above each window a button with an inverted triangle is displayed. Selecting this option displays a pull down menu with the following options.

  • Line Graph with full Display.

  • Line Graph with half Display.

  • Bar Graph with full Display.

  • Bar Graph with half Display.

In case of full Display, the graph occupies the entire window.

In case of half display the window is divided into two sections. The graph is displayed on the left and an enlarged actual current value is displayed on the right of the window.  The actual reading and each bar is color coded green, yellow or red to indicate the measurements Normal, Alarm or Warning status ( For Bar Graphs only. The line graph is displayed in magenta color and there is no indication on the graph of any sort of alarm or warning violations ).

The Trend graph is a bar graph showing the last sixty readings (in case of half Display) or last 120 readings (in case of full display) of the selected Gauge. In case of half Display an enlarged actual current value on the right of the graph box is displayed. The actual reading and each bar is color coded green, yellow or red to indicate the measurements Alarm or Warning status. Above the graph is the Gauge name, set point, current measured value, mean and standard deviation. The vertical scale of the Trend graph is set by the Gauges Graph Range parameter such that minimum value would be the set point minus the graph range and the maximum value would be the set point plus the graph range.  

Line Graph with full Display

 

Line Graph with Full Display

 

 

 

 

 

 

Line Graph with Half Display

 

Line Graph with Half Display

 

 

 

 

 

 

Bar Graph with full Display

 

Bar Graph with Full Display

 

 

 

 

 

 

Bar Graph with half Display

 

Bar Graph with Half Display

 

 

 

 

 

 

SPC SUMMARY

 

SPC Summary

 

 

 

 

 

Selecting this option will display a list of SPC Gauge name along with X-BAR set point, X-BAR actual, X-BAR mean and process Cpk followed by SPC name, range set point, range actual and range mean.

SPC X- Bar Chart 

 

SPC  X-Bar Chart

 

 

 

 

 

This display shows line graph of the current X bar (mean of the subgroup) of the selected SPC Gauge.

SPC Range Chart

 

SPC Range Chart

 

 

 

 

 

This display shows line graph of the current Range as per the subgroup size of the selected SPC Gauge.

Profile Graph

 

Profile Graph

 

 

 

 

 

Profile graph will depend on the Profile view selected in Recipe configuration. The display is divided into sections depending on the number of Gauges selected in the view. The reading of the last Gauge selected in the view is not displayed, but the set point and the graph range of the last Gauge selected in the view are shown in online display.

Note : The last gauge selected for the profile view is an average gauge preferably.

Multi Trend Graph

 
There are 3 different types of Multi Trend graphs. On selecting this option a list of all the Gauges for the current view is displayed. Use spacebar to Select/Deselect a Gauge. Selecting 'Change Line Color’ option will display a window with different colors. The user can move to a particular color box by using arrow keys and press spacebar to select the color or mouse click on the desired color box and mouse click on OK to set the line color. A maximum of 4 Gauges can be selected. 

Multi Trend Type 1

 

Multi Trend Type 1

 

 

 

 

 

Displays multiple trend plots by superimposing one on top of the other, like graphs drawn on the same grid.  An example of overlaid plots is shown in the following illustration.

Multi Trend Type 2

 

Multi Trend Type 2

 

 

 

 

 

In case of Multi Trend Type 2, the set point is the average of all the Selected gauges set points. The vertical scale of the Trend graph is set such that minimum value would be set by adding the average set point of the selected gauges to the difference between the maximum and the minimum set point and the maximum value would be set by adding the difference between the maximum set point and minimum set point to the average set point.

Multi Trend Type 3

 

Multi Trend Type 3

 

 

 

 

 

 

 

In case of Multi Trend Type 3, the user can set the graph range.

Any reading that goes beyond the graph range is not displayed.

 

 

 

 

 

Note: Graphs has a scrolling display. As each new Value is acquired, it is plotted at the left margin, and old values shift to the right.

NTG SAMPLE-->Production Report for Adaptive Technologies Limited